FITTER Q&A MCQ 2nd year -1

 FITTER QUESTION 2nd year

 1. Why slots are provided in the slotted castle nuts?

A To fix split pins   B For good appearance   

C Reduce the weight of nut  D For easy removal and fitment

Answer: A

2.Which special file is used for narrow work?

A Pillar file  B Square file  C Dread naught file   D Swiss pattern file

Answer: A

3. What is the name of gauge?

A Ring gauge          B Plug gauge   

C Taper ring gauge D Taper plug gauge

Answer: A


4. Which gauge is used to check the gap between the mating parts? 

A Slip gauge        B Plug gauge 

C Feeler gauge     D Radius gauge

Answer: C


5.What is the name of limit gauge?




A Plain ring gauge              B Taper plug gauge                                                                                          C Progressive plug gauge  D Double ended plug gauge

Answer: C

6 Which material is used to clean the slip gauge?

A Wax    

B Kerosene 

C Soluble oil   

D Carbon tetra chloride

Correct Answer:- D Carbon tetra chloride


7 Which material is to wash off the lapping plate after charging?

A Oil  

B Kerosene  

C Coolant oil  

D Petroleum jelly

Correct Answer:- B Kerosene  


8 Which material is used to protect slip gauge from rust? 

A Oil   

B Wax   

C Kerosene 

D Petroleum jelly

Correct Answer:- D Petroleum jelly


9 What is the procedure to built up the slip gauge for particular dimension? 

 A Start wringing with the largest slip gauges 

B Maximum number of block 

C Built with grade 0 accuracy 

D Start wringing with the small slip gauge

Correct Answer:- A Start wringing with the largest slip gauges 


10 What is the name of the gauge?


A Plain snap gauge  

B Thread snap gauge   

C Thread pitch gauge  

D Adjustable snap gauge

Correct Answer:- D  Adjustable snap gauge

11 Which finishing process have a high degree of dimensional accuracy?
A Filing    
B Turning  
C Grinding  
D Lapping
Correct Answer:- D Lapping

12 Which is the abrasive used for lapping soft steel and non-ferrous metals? 
A Silicon carbide 
B Diamond   
C Boron carbide  
D Fused alumina
Correct Answer:- D Fused alumina

13 Why grooves are provided on the surface of the lapping plate? 
A To allow expansion    
B To provide clearance  
C To retain the abrasive   
D To permit minor adjustment
Correct Answer:-C To retain the abrasive   

14 What is the method of surface hardening?

A Nitriding  
B Pack - carburising 
C Flame hardening 
D Induction hardening
Correct Answer:- B Pack - carburising 

15 What is the method of surface hardening?

A Nitriding 
B Case hardening 
C Flame hardening 
D Induction hardening
Correct Answer:-C Flame hardening

16 What is the name of the heat treatment process for reheating the hardened steel to a temperature below 400°C followed by cooling?  

A Annealing 

B Hardening 

C Tempering 

D Normalising

Correct Answer:- C Tempering 


17 Why the tempering process carried out in steel? 

 A To add cutting ability 

B To relive strain and stress 

C To refine the grain structure 

D To regulate the hardness and toughness

Correct Answer:- D To regulate the hardness and toughness


18 What is the purpose of annealing in steel?

A To add cutting ability

B To increase wear resistance 

C To relieve the internal stress

D To refine the grain structure of the steel

Correct Answer:- C To relieve the internal stress


19 What is the name of the key?


A Sunk key 

B Feather key 

C Flat saddle key 

D Hollow saddle key

Correct Answer:- B Feather key 


20 What is the purpose of key? 

A To transmit torque 

B Assembly purpose 

C Lock the assembly part

D Permit clearance between mating part

Correct Answer:- A To transmit torque 

 

21 What is the ratio of key way taper? 

A 01:19:00 B 01:20:00 C 01:50:00 D 1:100

Correct Answer:-  D 1:100


22 What is the name of key?

A Taper sunk key 
B Flat saddle key 
C Parallel sunk key 
D Hallow saddle key
Correct Answer:- A Taper sunk key 

23 Which type of metal screws useful for self tapping on hard or brittle materials?
A Self piercing 
B Thread cutting 
C Thread forming 
D Hammer driven screw
Correct Answer:- B Thread cutting 

24 What is the advantage of wing nut? 
A In coach building work 
B Heavy duty assembly work 
C Loosen and tighten without wrench 
D Provide decorative appearance
Correct Answer:- C Loosen and tighten without wrench 

25 What is the name of gauge?
A Pitch gauge 
B Angle gauge 
C Feeler gauge 
D Radius gauge
Correct Answer:- D Radius gauge

26 Which gauge is used to check the accuracy of an external thread? 
A Snap gauge 
B Thread ring gauge 
C Thread plug gauge
D Centre gauge
Correct Answer:- B Thread ring gauge 

27 What is the instrument used in measuring external diameter?

A Vernier caliper 
B Outside caliper 
C Parallel leg caliper 
D Pair of special jaws by using slip gauge
Correct Answer:- D Pair of special jaws by using slip gauge

28 Find out the height of slip gauge ‘a’?(sin 25° = 0.4226)

A 84.50 mm    B 84.52 mm      C 84.51 mm | 84.51      D 85.20 mm
Correct Answer:- B 84.52 mm 

29 How many set of feeler gauges are available as per BIS? 
A Set No: 1, 2 
B Set No: 1, 2, 3, 4 
C Set No: 1, 2, 3, 4, 5 
D Set No: 1, 2, 3, 4, 5, 6
Correct Answer:- B Set No: 1, 2, 3, 4 

30 What material is used to make radius and fillet gauge? 
A Tool steel 
B Hardened steel steel
C High carbon steel 
D Medium carbon steel 
Correct Answer:- B Hardened steel steel

31 What is the part marked as ‘x’ in lapping tool?


A Slit

B Bush 

C Sleeve

D Groove

Correct Answer:- A Slit


32 What is the purpose of slit provided in the lapping tool? 

A For clearance 

B For expansion 

C To retain abrasive 

D To adjust the sleeve

Correct Answer:- B For expansion 


33 What is the name of operation?


A Internal ring lapping 

B External ring lapping 

C Lapping internal cylinder 

D Lapping large diameter

Correct Answer:- D Lapping large diameter

34 What type of abrasives are used in honing cast iron and non-ferrous materials? 

A Diamond 

B Boron carbide 

C Silicon carbide 

D Aluminium oxide

Correct Answer:- C Silicon carbide 


35 Which method of surface hardening, the surface remains free from scales? 

A Nitriding 

B Case hardening 

C Flame hardening 

D Induction hardening

Correct Answer:- D Induction hardening


36 What is the process if the steel is heated above critical temperature and soaking it for sufficient time and cooling it very slowly within furnace? 

A Annealing 

B Hardening 

C Tempering 

D Normalising

Correct Answer:- A Annealing 


37 What is the process to refine the structure of steel component? 

A Tempering 

B Annealing 

C Hardening 

D Normalising

Correct Answer:- D Normalising


38 Which method of surface hardening is done in a heated salt bath? 

A Flame hardening 

B Gas carburising 

C Pack carburising 

D Liquid carburising 

Correct Answer:- D Liquid carburising 


39 What is the name of part marked as X

A Taper shaft 

B Splined shaft 

C Serrated shaft 

D Screw pitch gauge

Correct Answer:- C Serrated shaft 


40 Which key has rectangular cross section is fit into keyway cut on both shaft and hub? 

A Sunk key 

B Feather key 

C Flat saddle key 

D Hollow saddle key

Correct Answer:- A Sunk key 


41 Which key is useful for fitting on tapered shafts?

A Feather key 

B Gib head key 

C Woodruff key 

D Flat saddle key

Correct Answer:- C Woodruff key 


42 Where is circular taper key used? 

A Light duty transmission 

B Bi-directional rotation 

C Lengthy shaft 

D Tapered shaft

Correct Answer:- A Light duty transmission 


43 How the plain bearings are kept in a position without allowing them to rotate along with the shaft? 

A By clamps 

B By bolt and nut 

C By key or screws 

D By locking device

Correct Answer:- C By key or screws 


44 What is the name of key?

A Flat saddle key 

B Taper sunk key 

C Parallel sunk key 

D Hallow saddle key

Correct Answer:- A Flat saddle key 


45 What is the name of key?

A Sunk key 

B Feather key 

C Gib head key 
D Wood ruff key
Correct Answer:- C Gib head key 

46 What is the file for lock repair and filing hard notches in keys? 
A Pillar file 
B Flexible file 
C Warding file 
D Swiss pattern file
Correct Answer:- C Warding file 

47 What is the name of screw?


A Grub screw

B Driver screw 

C Self taping screw

D Thread cutting screw 

Correct Answer:- B Driver screw


48 What is the advantage of lock washer? 

A Provide increased bearing surface 

B Prevent the damage to the surface 

C Distribute even pressure on working surface 

D Prevent bolt or nut from loosening under vibration

Correct Answer:- D Prevent bolt or nut from loosening under vibration


49 What is the name of screw driver?

A Offset screw driver 

B Philips screw driver 

C Standard screw driver 

D Heavy duty screw driver

Correct Answer:- A Offset screw driver


50 What is the name of locking device?


A Tab washer 

B Locking plate 

C Lock washer

D Spring washer

Correct Answer:- D Spring washer


51 What is the advantage of using Gib headed key? 

A Used for tapered fittings 

B Can be withdrawn easily 

C Provides unidirectional torque

D Good in high speed application

Correct Answer:- B Can be withdrawn easily 


52 Which file is used for finishing sharp corners? 

A Pillar file 

B Riffler file 

C Barrette file

D Warding file

Correct Answer:- C Barrette file


53 What is the name of file?



A Tinker’s file 
B Crossing file 
C Swiss pattern file 
D Dread naught file
Correct Answer:- A Tinker’s file 

54 Which device is used to check the workpiece to confirm the shape? 
A Profile gauge 
B Snap gauge 
C Caliper gauge 
D Progressive gauge
Correct Answer:- A Profile gauge 

55 What is the purpose of feeler gauge? 
A Check the depth of drilled hole B Check the pitch of screw thread 
C Check the radius of workpiece 
D Check the gap between the mating parts
Correct Answer:- D Check the gap between the mating parts

56 What is the name of gauge?



A Drill gauge 
B Centre gauge 
C Profile gauge 
D Standard wire gauge
Correct Answer:- D Standard wire gauge

57 Which gauge is used to check the outside diameter of a cylindrical shaft? 
A Plug gauge 
B Plain ring gauge  
C Taper ring gauge 
D Progressive plug gauge
Correct Answer:- B Plain ring gauge  

58 What is the act of joining the slip gauges together for building up sizes?
A Glazing 
B Pinning
C Loading 
D Wringing
Correct Answer:- D Wringing

59 What material is used to make sine bar? 
A Invar steel 
B High speed steel 
C High carbon steel 
D Stabilized chromium steel
Correct Answer:- D Stabilized chromium steel

60 How the length of sine bar is specified?  
A Distance between outer point of roller
B Distance between inner point of roller 
C Distance between centre point of rollers 
D Distance between the edges of sine bar 
Correct Answer:- C Distance between centre point of rollers 

61 Which one forms the hypotenuse of the triangle while checking with sine bar? 
A Surface plate
B Sine bar width 
C Sine bar length
D Slip gauges height |
Correct Answer:-  C Sine bar length

62 What is the effect of excessive application of abrasive compound in lapping operation? 

A Developing inaccuracies 

B Bright spots will be visible

C Obstruct component movement 

D Lapping compound will be sticky

Correct Answer:- A Developing inaccuracies 


63 What is caused if the lap is harder than the workpiece? |

A Workpiece will cut the lap 

B Accuracy can’t be obtained 

C Lap will cut the workpiece 

D Lapping operation leaves high spots 

Correct Answer:- A Workpiece will cut the lap 


64 Which material is used to make small diameter laps? 

A Cast iron 

B Aluminium 

C Bronze or zinc 

D Copper or brass

Correct Answer:- D Copper or brass


65 What is the name of surface texture measuring instrument?



A Dial test indicator 
B Electrical surface indicator 
C Electronic surface indicator 
D Mechanical surface indicator
Correct Answer:- D Mechanical surface indicator

66 Why manual stroking is preferred for large quantities in honing operation? 
A To reduce cost 
B To reduce time 
C To keep close tolerance 
D To reduce maintenance cost
Correct Answer:- C To keep close tolerance 

67 What is the purpose of hardening? 
A Refine the structure 
B Increase toughness 
C Increase cutting ability 
D Relieve stress and strain
Correct Answer:- C Increase cutting ability

68 Which method of heat treatment to improve machinability and ductility in the job? 
A Annealing 
B Hardening 
C Tempering 
D Normalizing
Correct Answer:- A Annealing 

69 What is the disadvantage of flame hardening in the heat treatment process?
A More distortion 
B Long hardening time 
C Small depth of hardening | hardening 
D Not suitable for small work pieces
Correct Answer:- D Not suitable for small work pieces

70 What is the name of method in metallic coating done by rolling or drawing the layers of metal on the base metal? 
A Spraying 
B Cladding 
C Enameling
D Molten metal bath
Correct Answer:- B Cladding 

71 Which type of key used if the hub of pulley has to axially slide on the shaft to some distance? 
A Feather key 
B Flat saddle key |
C Circular taper key
D Hallow saddle key
Correct Answer:- A Feather key 

72 What is the name of file?



A Pillar file 
B Warding file 
C Dreadnaught file 
D Swiss pattern file
Correct Answer:- B Warding file 

73 Which nut protects the bolt end thread from damages? 
A Cap nut 
B Castle nut 
C Slotted nut 
D Knurled nut 
Correct Answer:- A Cap nut 

74 Which grade slip gauge is used for precision tool room applications?
A Grade 00 B Grade 0 C Grade I D Grade II
Correct Answer:- C Grade I 

75 Which material is used to make slip gauge block? 
A Tool steel 
B Low grade steel 
C High grade steel with low thermal expansion 
D High carbon steel |
Correct Answer:- C High grade steel with low thermal expansion 

76 Which operation is performed with fine abrasive particles? 
A Filing 
B Lapping 
C Scraping 
D Polishing
Correct Answer:- B Lapping 

77 What is the purpose of normalising? 
A Add cutting ability 
B Develop high hardness 
C Increase wear resistance 
D Remove stress and strain
Correct Answer:- D Remove stress and strain

78 Which structure of steel contain 0% carbon? 
A Ferrite 
B Pearlite 
C Austenite 
D Cementite
Correct Answer:- A Ferrite 

79 What is the method of surface hardening? |




A Nitriding 
B Case hardening 
C Flame hardening 
D Induction hardening
Correct Answer:- D Induction hardening

80 Which type of key is used for transmitting high torque on both direction of rotation?
A Flat saddle key 
B Taper sunk key 
C Woodruft key 
D Tangential key
Correct Answer:- D Tangential key

81 What is the use of ring gauge? 
A Check hole diameter 
B Check shaft diameter 
C Check tapered shaft diameter 
D Check internal thread diameter
Correct Answer:- B Check shaft diameter 

82 Which gauge is used to check the accuracy of an internal thread? 
A Ring gauge 
B Snap gauge 
C Thread ring gauge 
D Centre gauge 
Correct Answer:- C Thread ring gauge 

83 What is the name of the gauge?



A Ring gauge 
B Snap gauge 
C Taper ring gauge
D Internal thread gauge
Correct Answer:- C Taper ring gauge

84 What is the procedure to select the slip gauge for particular dimension? 
A Built with grade accuracy
B Minimum number of blocks 
C Maximum number of block 
D Start wringing with small size slip gauge 
Correct Answer:- D Start wringing with small size slip gauge 

85 Which process improves the quality of fit between the mating components?
A Filing 
B Turning 
C Grinding 
D Lapping
Correct Answer:- D Lapping

86 Which abrasive is used for lapping hardened steel and cast iron? 
A Silicon carbide
B Boron carbide 
C Aluminium oxide 
D Fused aluminum
Correct Answer:- A Silicon carbide

87 Which finishing operation is performed by the tool that rotate and reciprocate simultaneously? 
A Drilling 
B Honing 
C Lapping 
D Grinding
Correct Answer:- B Honing 

88 Why holes are provided in ring type lapping?
A Lubrication 
B Removal of heat 
C Hold lapping compound 
D Increase the efficiency
Correct Answer:- C Hold lapping compound 

89 Which type of key has one face curvature to match shaft surface? 
A Sunk key 
B Flat saddle key 
C Circular taper key 
D Hallow saddle key
Correct Answer:- D Hallow saddle key

90 What is the name of key?


A Parallel sunk key 
B Gib head key 
C Wood ruff key 
D Tapper sunk key
Correct Answer:- A Parallel sunk key 


91 Which type of cutting tool is tempered by heating upto 230°C? 

A Taps 

B Drills 

C Turning tool 

D Reamers

Correct Answer:- C Turning tool 


92 Why normalising process is carried out in steel?

A To add cutting ability 

B To develop high hardness 

C To remove stress and strain

D To increase wear resistance 

Correct Answer:- C To remove stress and strain


93 Which heat treatment process increases the wear resistance of steel? 

A Annealing 

B Tempering

C Hardening

D Normalising

Correct Answer:- C Hardening


94 What is the purpose of annealing? 

A To soften the steel  

B To add cutting ability 

C To increase wear resistance  

D To refine the grain structure of the steel

Correct Answer:- A To soften the steel


95 Why square head screws are provided with collar?

 A Protect work surface

B Raise the head width 

C Provide leak proof joint 

D Provide access for tools

Correct Answer:- A Protect work surface


96 What is the purpose of taper plug gauges?  

A Check the hole with perfect fit  

B Check the inside threaded dia 

C Check tapered hole with perfect fit 

D Check the taper accuracy of outside dia

Correct Answer:- C Check tapered hole with perfect fit 


97 Why slots are provided in the adjustable ring lap?  

A For lubrication  

B Permit clearance

C For expansion 

D Permit feeding of lapping compound

Correct Answer:D Permit feeding of lapping compound


98 Which abrasive has excellent cutting properties and expensive? 

A Diamond 

B Boron carbide 

C Silicon carbide 

D Aluminium oxide

Correct Answer:- B Boron carbide 


99 What is lapping?  

A Filing operation  

B Grinding operation 

C Chiseling operation

D Precision finishing operation

Correct Answer:- D Precision finishing operation


100 What is the name of lap tool?


A Split bush lap 
B Adjustable ring lap  
C Adjustable solid lap
D Charging cylindrical lap
Correct Answer:- A Split bush lap 

101 What is lead of multi start thread? 
A Pitch x no of starts
B Lead x no of starts 
C Pitch x major diameter 
D Pitch x minor diameter
Correct Answer:- A Pitch x no of starts

102 What is the type of screw?


A Hexagon head screw 
B Grub screws 
C Round head screw
D Square head screw
Correct Answer:- B Grub screws 

103 What is the name of the nut?


A Castle nut 
B Slotted nut 
C T - Nut 
D Cap nut
Correct Answer:- A Castle nut 

104 What is the name of nut? |


A Castle nut 
B Hexagon weld nut 
C Hexagon nut with collar 
D Self locking nut
Correct Answer:- B Hexagon weld nut 

105 What is the name of tool?


A Face wrench
B Hook spanner 
C Face pin wrench
D Pin wrench
Correct Answer:- B Hook spanner 

106 What is the type of screw?


A Hexagon socket head cap screws  
B Hexagon head screws 
C Counter sink head screws 
D Raised cheese hand screws
Correct Answer:- A Hexagon socket head cap screws 

107 What is the file that is rectangular in section and parallel in width with one safe edge?  
A Dread naught file
B Pillar file  
C Warding file 
D Swiss pattern file
Correct Answer:- B Pillar file  

108 Which file has double cut on faces and single cut at edges?
A Pillar file
B Single cut file
C Rasp cut file  
D Warding file 
Correct Answer:- D Warding file 

109 What is the name of file?


A Pillar file
B Warding file 
C Swiss pattern file
D Dreadnaught file 
Correct Answer:- C Swiss pattern file

110 What is the name of gauge?


A Thread plug gauge  
B Thread ring gauge 
C Caliper gauge 
D Ring gauge
Correct Answer:- B Thread ring gauge 

111 What is the name of gauge? |


A Taper gauge
B Snap gauge
C Progressive plug gauge 
D Double end plug gauge
Correct Answer:- B Snap gauge

112 What is the use of drill gauge?
A Check the diameter of the drill  
B Check the length of the drill
C Check the cutting angle of the drill 
D Check the lip length 
Correct Answer:- A Check the diameter of the drill  

113 What is marked as ‘X’?

A Length
B Depth surface 
C Contact rollers
D Width
Correct Answer:- A Length

114 What is marked as ‘X’?


A Height of slip gauge 
B Length of sine bar 
C Datum surface 
D Adjacent side
Correct Answer:- A Height of slip gauge 

115 What is the name of gauge?


A Screw pitch gauge
B Angle gauge 
C Slip gauge 
D Centre gauge
Correct Answer:- D Centre gauge

116 What is the name of gauge?


A Centre gauge 
B Screw pitch gauge 
C Radius gauge 
D Snap gauge
Correct Answer:- B Screw pitch gauge

117 What is the type of gauge?


A Thread ring gauge 
B Roller type thread caliper gauge
C Thread plug gauge
D Anvil type thread snap gauge
Correct Answer:- D Anvil type thread snap gauge

118 What is the type of gauge?


A Double ended plug gauge 
B Progressive plug gauge 
C Taper plug gauge 
D Taper ring gauge
Correct Answer:- A Double ended plug gauge 

119 What is marked as ‘X ‘? |



A Double ended plug gauge - No Go 
B Progressive plug gauge - Go
C Taper plug gauge - Go 
D Progressive plug gauge - No Go
Correct Answer:- B Progressive plug gauge - Go

120 What is the gauge?


A Snap gauge
B Progressive plug gauge 
C Taper ring gauge  
D Taper plug gauge
Correct Answer:- D Taper plug gauge

121 What is marked as ‘X’?


A Thread ring gauge - Go  
B Thread ring gauge - No Go 
C Ring gauge
D Thread pitch gauge
Correct Answer:- B Thread ring gauge - No Go

122 What is the name of gauge?



A Thread ring gauge  
B Thread plug gauge
C Thread pitch gauge
D Taper plug gauge
Correct Answer:- B Thread plug gauge

123 What is the quenching media used in heat treatment to obtain faster rate of cooling?
A Brine solution 
B Air
C Oil 
D Water
Correct Answer:- A Brine solution 

124 What is marked as ‘X’ ? | X


A Upper critical temperature
B Lower critical temperature
C Austenite
D Ferrite
Correct Answer:- B Lower critical temperature

125 What is the angle of elbows and bends that provide diversions?
A 90° & 45°        B 30° & 60°       C 20° & 40°      D 70° & 120°
Correct Answer:- A 90° & 45°

126 What type of screws are used in the places were frequent removal and assembling? 
A Square head screws  
B Hexagon socket head cap screws 
C Round head screws
D Cheese head screws
Correct Answer:- A Square head screws  

127 What type of nuts are used in coach building work? 
A Square nut
B T-nuts 
C Wing nuts 
D Cap nuts
Correct Answer:- A Square nut

128 What is the name of nut having top part in cylindrical shape and bottom part in hexagonal shape? 
A Slotted nut
B T - Nuts  
C Cap nuts
D Castle nuts 
Correct Answer:- D Castle nuts 

129 Which type of machine screw used in heavy duty assembly work?   
A Pan head screw
B Cheese head screw
C Round head screw
D Hexagon head screws
Correct Answer:- D Hexagon head screws

130 Which type of machine screw is used in light assembly work?
A Hexagon head screw 
B Cheese head screw
C Hexagon socket head cap screws 
D Square head counter sink head screws
Correct Answer:- B Cheese head screw

131 Which file with sharp and parallel teeth used on soft and non metallic materials?
A Pillar file 
B Tinker file
C Dread naught file
D Warding file
Correct Answer:- C Dread naught file

132 Which file used as finishing tool and ensure precision smoothness? 
A Swiss pattern file
B Pillar file 
C Dread naught file
D Warding file
Correct Answer:- A Swiss pattern file

133 What is the thickness range of BIS set of feeler gauge?
A 0.01 mm to 1 mm in steps of 0.01 mm 
B 0.02 mm to 1 mm in steps of 0.02 mm
C 0.03 mm to 1 mm in steps of 0.01 mm 
D 0.04 mm to 1 mm in steps of 0.01 mm
Correct Answer:- B 0.02 mm to 1 mm in steps of 0.02 mm

134 What is the height of slip gauge (q = 25° = 0.4226)?


A 41.26        B 42.26       C 43.26     D 44.26
Correct Answer:-  B 42.26

135 What is the instrument used for measuring internal diameter of work piece?


A Parallel leg caliper  
B Outside caliper
C Pair of special jaws by using slip gauge 
D Vernier caliper  
Correct Answer:- C Pair of special jaws by using slip gauge 

136 What is the calibration grade of slip gauges? 
A Grade 0      B Grade 00        C Grade I     D Grade II
Correct Answer:- B Grade 00

138 What is the method of build of size using slip gauge?


A Wringing     B Sliding        C Glazing       D Loading
Correct Answer:- A Wringing

139 What is the gauge used?


A Thread ring gauge 
B Thread plug gauge 
C Screw pitch gauge 
D Thread caliper gauge 
Correct Answer:- B Thread plug gauge 

140 What is the purpose of ring gauge? 
A Check the outside diameter 
B Check the holes diameter
C Check the tapered shaft diameter 
D Check the outside threads
Correct Answer:- A Check the outside diameter 

141 What is the range of size in individual radius gauges? 
A Step of 1mm    B Step of 0.5mm     C Step of 1.5mm      D Step of 2mm
Correct Answer:- A Step of 1mm

142 What is the gauge to check acceptable size on external diameter of a shaft?


A Ring gauge - Go
B Plug gauge - Go 
C Ring gauge - No Go 
D Plug gauge - No Go
Correct Answer:- A Ring gauge - Go

143 What is the finishing process carried out with abrasive sticks to correct the profile of internal cylindrical surfaces?
A Lapping 
B Honing 
C Grinding 
D Filing
Correct Answer:- B Honing 

144 Which lapping material used for easy charging and rapid cutting?
A Cast iron 
B Copper and brass 
C Close grained iron
D White cast iron
Correct Answer:- B Copper and brass 

145 Which lap material is inexpensive and can be expanded if worn out? 
A Brass 
B Cast iron 
C Lead
D Bronze
Correct Answer:- D Bronze

146 Which type of abrasive material is externally hard and used in lapping for heavy stock removal? 
A Silicon carbide
B Aluminium oxide 
C Boron carbide 
D Diamond
Correct Answer:- A Silicon carbide

147 Which abrasive is used for lapping dies and gauges? 
A Boron carbide
B Silicon carbide 
C Diamond |
D Aluminium oxide
Correct Answer:- A Boron carbide

148 Which is the hardest of all abrasive material and used for lapping tungsten carbide? 
A Silicon carbide
B Boron carbide 
C Diamond
D Aluminium oxide
Correct Answer:- C Diamond

149 What is the abrasive used for lapping accurately finishing very small holes? 
A Silicon carbide 
B Diamond 
C Boron carbide 
D Aluminium oxide
Correct Answer:- B Diamond 

150 What is the purpose of lapping vehicles? 
A Regulate cutting action and lubricate surface
B Medium effective operation 
C Decrease dimensional accuracy 
D Decrease cutting ability
Correct Answer:- A Regulate cutting action and lubricate surface

151 Which lapping vehicle is used for lapping copper and its alloys? 
A Vegetable oil 
B Machine oil 
C Soluble oil 
D Petroleum jelly
Correct Answer:- C Soluble oil 


152 What is the purpose of lapping tool?


A Lapping tool for external surface
B Lapping tool for internal surface 
C Lapping tool for external cylindrical surface 
D Lapping tool for internal cylindrical surface
Correct Answer:- C Lapping tool for external cylindrical surface 

153 What is the temperature that change of structure to austenite starts at 723° in heat treatment process? 
A Lower critical temperature 
B Upper critical temperature
C Melting temperature 
D Critical temperature
Correct Answer:- A Lower critical temperature 

154 What is the process if hot steel is cooled slowly the old structure is retained and it will have fine grains that makes it easily machined? 
A Annealing
B Hardening 
C Tempering  
Correct Answer:- 
Correct Answer:- A Annealing

155 What is the name if hot steel cooled rapidly to form a new structure ? 

A Ferrite 

B Austenite 

C Martensite 

D Pearlite 

Correct Answer:- C Martensite 


156 What is the process to add cutting ability and wear resistance on steel? 

A Tempering 

B Annealing 

C Normalising 

D Hardening

Correct Answer:- D Hardening


157 What is the heat treatment process to remove extreme brittleness and induce toughness and shock resistance in steel? 

A Tempering 

B Annealing 

C Normalising 

D Hardening

Correct Answer:- A Tempering 


158 What is the process of steel being heated to required temperature and held in the same temperature for a period of time? 

A Soaking 

B Heating

C Quenching 

D Hardening

Correct Answer:- A Soaking 


159 What is the purpose of brine solution, water, oil and air used in heat treatment process?  

A Soaking 

B Quenching 

C Heating

D Austenite

Correct Answer:- B Quenching


160 What quenching media is used for special alloy steels? 

A Brine solution 

B Water 

C Oil 

D Cold Air

Correct Answer:- D Cold Air


161 What is the heat treatment process of reheating the hardened steel to a temperature below 400°C followed by cooling?

A Tempering 

B Hardening 

C Annealing 

D Normalising

Correct Answer:- A Tempering 


162 What is the advantage of annealing ? 

A To relieve the internal stress 

B To add cutting ability

C To refine the grain structure of the steel 

D To increase wear resistance

Correct Answer:- A To relieve the internal stress 


163 What is the process of removing the internal defects of steel components? 

A Annealing

B Normalising 

C Hardened 

D Tempering

Correct Answer:- B Normalising 


164 Which key is used for transmitting light torque?  

A Saddle key

B Woodruff key 

C Gib head key

D Feather key

Correct Answer:- B Woodruff key 


165 How the mechanical properties of steel like strength, toughness, ductility are affected?  

A By tempering 

B By hardening 

C By annealing 

D By normalising

Correct Answer:- B By hardening 


166 Which bearing material has poor thermal conductivity?  

A Nylon 

B Teflon 

C Sintered alloys 

D Laminated phenolics

Correct Answer:- D Laminated phenolics


167 What is the purpose of deep groove type of ball races provided in the ball bearing?  

A To withstand shock 

B To carry journal loads 

C To withstand axial thrust 

D To withstand radial load

Correct Answer:- C To withstand axial thrust 


168 Why the double row roller bearing is used? 

A To take axial load 

B To take radial load 

C To take heavy axial load 

D To take heavy radial load 

Correct Answer:- D To take heavy radial load 


169 Why the melting point of bearing material should be lower than that of the shaft? |

A Prevents shaft seizure

B Prevent damage to bearing 

C Allow the bearing to run efficiently

D Prevent thermal expansion of shaft

Correct Answer:- A Prevents shaft seizure


170 What is the name of washer?


A Internal type washer 
B External type washer 
C Internal and External washer 
D Counter sunk washer

Correct Answer:- C Internal and External washer 

171 Which alloying metal bearing can work at higher temperature and higher load carrying capacity? 

A Cast iron 

B White metal 

C Copper lead alloys 

D Cadmium based alloy

Correct Answer:- D Cadmium based alloy


172 What is the method of metal coating?


A Cladding 
B Sherardising 
C Galvanising 
D Electroplating 
Correct Answer:- D Electroplating

173 Which metal is used in electroplating to the metal surface to resist corrosion for long period and to retain high polish? 
A Lead 
B Nickel 
C Chromium 
D Aluminium                                                                                                                                                Correct Answer:- C Chromium 


174 Which metal protects corrosion resistant and does not crack or peel off due to temperature variation on coating? 

A Zinc 

B Nickel 

C Copper 

D Chromium

Correct Answer:- A Zinc 


175 Which corrosion resistant metal is used in chemical plant and food processing? 

A Lead

B Copper 

C Aluminium 

D Stainless steel

Correct Answer:- D Stainless steel


176 What is the purpose of thrust ball bearing? 

A Axial load 

B Radial load 

C Axial thrust load 

D Vertical thrust load

Correct Answer:- D Vertical thrust load


177 What is the name of bearing?

A Needle bearing 
B Thrust ball bearing 
C Taper roller bearing 
D Angular contact ball bearing
Correct Answer:- A Needle bearing 

178 Which bearing material is used in connecting rod and electrical motors? 
A White metal 
B Sintered alloy
C Aluminium alloy  
D Copper lead alloy                                                                                                                    Correct Answer:- D Copper lead alloy 


179 What is the operation of a metal coated with other metal to obtain protecting surface? 

A Cladding B Galvanising 

C Cementation 

D Electroplating

Correct Answer:- D Electroplating


180 Which metal powder is used in calorising process to prevent corrosion? 

A Zinc powder 

B Nickel powder 

C Chromium powder

D Aluminium powder

Correct Answer:- C Chromium powder


181 What is the temperature required to process the chromising for prevention of corrosion?A 900 to 1100°C B 1000 to 1100°C C 1100 to 1200°C D 1300 to 1400°C

Correct Answer:- D 1300 to 1400°C


182 Which metal has high resistance to chemical reaction? 

A Lead 

B Nickel 

C Copper 

D Aluminium

Correct Answer:- B Nickel 


183 What is the name of part marked ‘X’?


A Ball case 
B Inner race 
C Outer race 
D Ball separating gauge
Correct Answer:- D Ball separating gauge

184 Which bearing material is used for light loading and low speed application? 
A Cast iron 
B Tin bronze 
C Cadmium based alloy 
D Copper and lead alloys
Correct Answer:- A Cast iron

185 What is the disadvantage of thrust ball bearing? 
A Cannot take any radial load 
B Cannot take horizontal end thrust 
C Cannot take load on both directions 
D Cannot take any vertical thrust load
Correct Answer:- B Cannot take horizontal end thrust 

186 Why deep groove type of ball races provided in the ball bearing? 
A Withstand shock 
B Withstand axial thrust 
C Withstand radial load 
D Carry journal loads
Correct Answer:- B Withstand axial thrust 

187 Which bearing carry the load parallel to its bearing axis? 
A Split bearing 
B Plain bearing 
C Thrust bearing 
D Radial bearing
Correct Answer:- C Thrust bearing

188 Which bearing material is best suited for hard journals? 
A Sintered alloy
B Aluminium alloy 
C Copper lead alloy 
D Cadmium based alloy
Correct Answer:- B Aluminium alloy 

189 Which bearing material has low co-efficient of friction and high material cost? 
A Nylon 
B Teflon 
C Thrust ball bearing 
D Laminated phenolics
Correct Answer:- B Teflon

190 Which type of bearing used for taking high axial thrust load? 
A Roller bearing
B Tapered roller bearing 
C Self align roller bearing 
D Angular contact ball bearing
Correct Answer:- B Tapered roller bearing 

191 What is the name of bearing?


A Split bearing 
B Solid bearing 
C Thrust bearing 
D Journal bearing
Correct Answer:- B Solid bearing 

192 What is the name of bearing?


A Ball bearing 
B Roller bearing 
C Thrust bearing 
D Journal bearing
Correct Answer:- D Journal bearing

193 What is the name of bearing?

A Split bearing 
B Bush bearing 
C Solid bearing 
D Journal bearing 
Correct Answer:- A Split bearing 

194 What is the part marked as ‘x’ in the bearing?



A Outer race 
B Ball cage
C Inner race
D Rolling elements 
Correct Answer:- B Ball cage

195 Which type of bearing used for very heavy radial load?  
A Ball bearing 
B Bush bearing 
C Needle bearing 
D Double row roller bearing
Correct Answer:- D Double row roller bearing

196 Which type of bearing is designed to take axial thrust as well as radial loads?
A Ball bearing 
B Roller bearing 
C Taper roller bearing 
D Angular contact ball bearing
Correct Answer:- D Angular contact ball bearing

197 What is the name of instrument?


A Depth vernier gauge 
B Vernier height gauge 
C Clamp type height gauge 
D Height gauge with slip gauge holder
Correct Answer:- D Height gauge with slip gauge holder

199 Which type of bearing metal is self lubricated? 
A White metal 
B Sintered alloy 
C Aluminium alloy 
D Cadmium based alloy
Correct Answer:- B Sintered alloy 

200 Which bearing is used in the limited space? 
A Needle bearing 
B Thrust ball bearing 
C Taper roller bearing 
D Angular contact ball bearing
Correct Answer:- A Needle bearing 

191 What is the name of bearing?


A Split bearing 
B Solid bearing 
C Thrust bearing 
D Journal bearing
Correct Answer:- B Solid bearing 

192 What is the name of bearing?


A Ball bearing 
B Roller bearing 
C Thrust bearing 
D Journal bearing
Correct Answer:- D Journal bearing

193 What is the name of bearing?

A Split bearing 
B Bush bearing 
C Solid bearing 
D Journal bearing 
Correct Answer:- A Split bearing 

194 What is the part marked as ‘x’ in the bearing?



A Outer race 
B Ball cage
C Inner race
D Rolling elements 
Correct Answer:- B Ball cage

195 Which type of bearing used for very heavy radial load?  
A Ball bearing 
B Bush bearing 
C Needle bearing 
D Double row roller bearing
Correct Answer:- D Double row roller bearing

196 Which type of bearing is designed to take axial thrust as well as radial loads?
A Ball bearing 
B Roller bearing 
C Taper roller bearing 
D Angular contact ball bearing
Correct Answer:- D Angular contact ball bearing

197 What is the name of instrument?


A Depth vernier gauge 
B Vernier height gauge 
C Clamp type height gauge 
D Height gauge with slip gauge holder
Correct Answer:- D Height gauge with slip gauge holder

199 Which type of bearing metal is self lubricated? 
A White metal 
B Sintered alloy 
C Aluminium alloy 
D Cadmium based alloy
Correct Answer:- B Sintered alloy 

200 Which bearing is used in the limited space? 
A Needle bearing 
B Thrust ball bearing 
C Taper roller bearing 
D Angular contact ball bearing
Correct Answer:- A Needle bearing 


201 Which bearing loading is at right angles to the bearing axis? 
A Thrust bearing 
B Journal bearing 
C Solid bearing 
D Split bearing
Correct Answer:-B Journal bearing 

202 Which type of bearing has provision for wear adjustment?
A Adjustable slide bearing 
B Thrust ball bearing 
C Tapered roller bearing 
D Self aligned bush bearing 
Correct Answer:-A Adjustable slide bearing 

203 What is the type of key?


A Feather key
B Gib head key 
C Woodruff key 
D Flat saddle key
Correct Answer:- C Woodruff key

204 Which part of ball bearing do not rotate along the bearing assembly? 
A Ball cage 
B Inner race  
C Outer race 
D Rolling elements
Correct Answer:- C Outer race 

205 Why extra clearance is provided between bearing and journal in the aluminium alloy bearing? 
A To allow lubricant to flow freely 
B To overcome leaner expansion 
C To over come co-efficient expansion 
D To overcome high thermal expansion
Correct Answer:- D To overcome high thermal expansion

206 How bunching up of rolling elements avoided in the bearing assembly?
A By cage 
B By grooves 
C By out race 
D By inner race
Correct Answer:- A By cage 

207 What is the angle of deviations provided on elbows and bends in pipe works? 
A 90° and 45° B 30° and 60° C 20° and 40° D 60° and 45°
Correct Answer:- A 90° and 45° 

208 How the water flow is stopped from the valve around the stuffing box? 
A Replace the spindle 
B Tightening the bonnet 
C Tightening the hand wheel 
D Packing with asbestos hemp
Correct Answer:- D Packing with asbestos hemp

209 What is the position of eccentric reducer are used in pipe lines?  
A Vertical position 
B Angular position 
C Radius position 
D Horizontal position 
Correct Answer:- D Horizontal position 

210 What is the remedial measure to stop the dripping of water from house hold tap even after firmly closed? 
A Replace the tap 
B Replace washer 
C Renew tap spindle 
D Tighten stuffing box
Correct Answer:- B Replace washer 

211 How pipes are classified? 
A Uses 
B Colour 
C Shapes 
D Material
Correct Answer:- D Material

212 What is the name of the pipe fitting?



A 45° elbow
B Tee joint pipe 
C Short radius elbow 
D Long radius elbow
Correct Answer:- A 45° elbow

213 What is the name of the pipe fitting?


A Tee joint 
B Eccentric reducer 
C Reducer tee joint 
D Concentric reducer 
Correct Answer:- C Reducer tee joint

214 What is the name of the pipe fitting?


A Coupling
B Long nipple 
C Eccentric reducer 
D Concentric reducer
Correct Answer:- C Eccentric reducer 

215 Which standard pipe fitting is used to close a pipe line having internal thread? 
A Plug 
B Cap 
C Reducer 
D Coupling
Correct Answer:- A Plug  

216 Which type of wrench is used for more than 50 mm diameter pipe to tight with heavy gripping? 
A Strap wrench 
B Foot print wrench 
C Chain pipe wrench
D Stillson pipe wrench
Correct Answer:- C Chain pipe wrench

217 What is the name of part marked as ‘x’ in the pipe joint?


A Outer pipe 
B Hemp packing 
C Tapered male thread 
D Parallel female thread 
Correct Answer:- B Hemp packing 

218 What is the name of part marked as ‘x’?
A Bonnet
B Packing
C Gland nut
D Shaft or spindle
Correct Answer:- D Shaft or spindle

219 What is the remedy if the spindle rotates continuously so that the gate valve is not closed? 
A Replace the valve 
B Tighten the gland nut 
C Replace the worn out part
D Renew the gland packing
Correct Answer:- C Replace the worn out part

220 Which type of pipe joint take branch at 90°? 
A Coupling 
B Tee branch 
C Eccentric reducer 
D Concentric reducer 
Correct Answer:- B Tee branch 

221 What is the name of the plumber tool to assemble or dismantle pipes of 50 mm to 150 mm diameter? 

A Strap wrench 

B Chain pipe wrench  

C Stillson pipe wrench 

D Foot point pipe wrench

Correct Answer:- B Chain pipe wrench 


222 What is the name of pipe line symbol?

A Socket 
B Plug or cap 
C Union screwed 
D Reducer concentric
Correct Answer:- D Reducer concentric

223 What is the type of visual pipe inspection at 30° angle between the plane of vision and surface? 
A Direct visual testing 
B Remote visual testing 
C Translucent visual testing 
D Transparent visual testing
Correct Answer:- A Direct visual testing 

224 Where concentric reducer is used in pipeline? 
A Vertical
B Horizontal 
C Reduce the pressure 
D Drive the flow direction 
Correct Answer:- A Vertical

225 What is the name of part marked as ‘X’ in water tap? 


A Handle 
B Bonnet  
C Gland nut 
D Valve seat 
Correct Answer:- D Valve seat 

226 Which valve is used to permit fluid flow in one direction only? 
A Plug-cock  
B Needle valve 
C Non-return valve 
D Pressure regulator valve
Correct Answer:- C Non-return valve 

227 Which type of wrench is used on finished tubular surface?
A Strap wrench 
B Foot point wrench  
C Chain pipe wrench 
D Stillson pipe wrench
Correct Answer:- A Strap wrench 

228 What is the name of part marked as X?


A Cutter wheel 
B Adjusting screw
C Guide rollers 
D Hand lever
Correct Answer:- A Cutter wheel 

229 What is the capacity of the pipe vice to hold pipes diameter in mm?  
A 68 mm       B 65 mm       C 63 mm        D 72 mm
Correct Answer:- C 63 mm

230 What is the type of wrench?



A footprint wrench 
B strap wrench 
C chain pipe wrench 
D pipe wrench 
Correct Answer:- B strap wrench 

231 What is the minimum diameter of pipe used with chain wrench? 

A 25 mm        B 50 mm        C 30 mm       D 45 mm
Correct Answer:-  B 50 mm 

232 What is the range of external pipe threads cut by pipe dies? 
A ½” to 4” 
B ¼” to 4” 
C 1/8” to 2” 
D ¼” to 6”
Correct Answer:- B ¼” to 4” 

233 What is the part marked as ‘x’? |

A Pivot 
B Spring 
C Movable jaw 
D Adjusting nut 
Correct Answer:- D Adjusting nut 

234 Which pipe fitting is used to divert the flow direction of pipe?   
A Union 
B Plug 
C Elbow 
D Coupling
Correct Answer:- C Elbow 

235 What is the pipe fitting of 90° and its branches may be equal in diameter?
A Tee joint 
B Elbow joint 
C Coupling joint 
D Union joint
Correct Answer:- A Tee joint 

236 What is the pipe fitting?


A Reducer 
B Nipple 
C Cap 
D Plug
Correct Answer:- C Cap 

237 What is the pipe fitting?


A Caps 
B Plug 
C Coupling 
D Reducer
Correct Answer:- D Reducer

238 Which valve is used to control flow and is only kept in either open or closed position? 
A Gate valve 
B Globe valve 
C Needle valve
D Non-return valve 
Correct Answer:- A Gate valve 

239 Where universal coupling is used?
A Automobile vehicles 
B Textiles mills
C Engineering machines  
D Large angle drive
Correct Answer:- A Automobile vehicles 

240 Which type of coupling is used on vehicle propeller shaft? 
A Plate coupling 
B Clamp coupling 
C Slip type coupling  
D Universal coupling 
Correct Answer:- D Universal coupling 

241 What is the radius size for long radius elbow? 
A Equal the bore the pipe 
B 1 ½ times bore of the pipe
C 3 time bore of the pipe 
D 2 times bore of the pipe
Correct Answer:- B 1 ½ times bore of the pipe

242 What is the radius size for the short radius elbow? 
A 1 ½ time bore of the pipe 
B Equal to bore of the pipe 
C 3 time bore of the pipe
D 2 time bore of the pipe
Correct Answer:- B Equal to bore of the pipe 

243 Which is used to divert at 45°in pipeline? 
A Elbow
B Coupling 
C Reducer 
D Branch
Correct Answer:- A Elbow

244 Which standard fitting is used for joining pipeline of different diameter?  
A Plug
B Caps 
C Reducer 
D Coupling
Correct Answer:- C Reducer 

245 What type of fitting is used in straight pipeline to connect two pipes of external threads? 
A Reducer 
B Coupling 
C Cap 
D Nipple
Correct Answer:- B Coupling 

246 What is the cause of water dripping from the tap even after closed? 
A Defective washer
B Spindle thread wornout 
C Bend spindle 
D Loose valve
Correct Answer:- A Defective washer

247 What causes loud noise in the tap if turned ON? 
A Spindle bend 
B Spindle thread wornout 
C Stuffing box packing dry 
D Valve loose on spindle
Correct Answer:- D Valve loose on spindle

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